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Welding - Ball ,Groove,Customized
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The ball intelligent welding center is suitable for butt welding of spheres.
◆By changing different tooling can meet the butt welding of different spheres between the balls Sφ140-Sφ280.
◆After the material is loaded, click the start button to complete the automatic loading, automatic alignment, positioning, automatic welding, and automatic blanking of the workpiece.

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  • It can be customized according to the requirements of the workpiece.


    Welding Ball Robot Example Parameter :


    Traditional processing method

    Ball Intelligent Welding Center

     

    Process-ing site

     

     

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    Physi-cal equip-ment

     

     

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    Product Image

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    Produ-ct Image

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    A skilled welding technician takes welding a Sφ140 ball as an example, and the welding time is 2 minutes. A general worker controls the ball intelligent welding center to weld

    A skilled welding technician takes welding a Sφ140 ball as an example, and the welding time is 2 minutes. A general worker controls the ball intelligent welding center to weld

    As an example, Sφ140 ball can weld 3 balls in 2 minutes, and the overall processing efficiency is increased by more than 3 times.

    As an example, Sφ140 ball can weld 3 balls in 2 minutes, and the overall processing efficiency is increased by more than 3 times.

    The welding seam is not beautiful, prone to missing welding, false welding, and more welding slag. The welding seam is beautiful and consistent, reducing subsequent processing.

    The welding seam is not beautiful, prone to missing welding, false welding, and more welding slag. The welding seam is beautiful and consistent, reducing subsequent processing.

    The longer the working time, the lower the welding quality and the slower the welding speed. The welding quality and efficiency are stable and reliable.

    The longer the working time, the lower the welding quality and the slower the welding speed. The welding quality and efficiency are stable and reliable.

    Welding fume and arc light are prone to workers' accidents. Smoke removal device and protective cover

    Welding fume and arc light are prone to workers' accidents. Smoke removal device and protective cover

    Each welding station requires a professional welding technician to weld. 1 general worker can operate 2-4 sets of this equipment, and the cost can be recovered within half a year of full production.

    Each welding station requires a professional welding technician to weld. 1 general worker can operate 2-4 sets of this equipment, and the cost can be recovered within half a year of full production.


    Work flow

     Place the workpiece on the waiting table → The waiting table automatically shifts and loads the material automatically, the automatic clamping system automatically clamps and automatically corrects → The waiting table exits and the next workpiece is loaded → The automatic welding system accurately moves the welding gun to Welding position → The automatic welding gun starts automatic welding, the sphere intelligently rotates 360 degrees, and the welding is completed → automatic loosening → automatic blanking → cycle N times to complete the processing of the entire batch of workpieces.

    Model

    JB-Q28

    Equipment footprint

    (Length * width * height, mm) 2500 * 2500 * 1800

    Control method

    CNC control system

    Main configuration

    1. Intelligent control system 2. Automatic fixture system 3. Welding system 4. Smoke removal system 5. Automatic feeding device

    Rated power

    15KW

    Processing specifications

                  Ball JB-Q28: Sφ140 ~ Sφ280

    Processing range

    JB-Q38: Sφ300 ~ Sφ380

    Operating Voltage

    JB-Q50: Sφ400 ~ Sφ500

    Welding gun adjustment method

    JB-Q80: Sφ500 ~ Sφ800

    Required labor

    Welding thickness: ≥0.6mm


    Welding Groove Robot Example Parameter :

      

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    Finished (welded) workpiece range

    Applicable pipe material: carbon steel, alloy steel, stainless steel, etc.

    Clamping system

      Applicable pipe diameter: Φ 50 219mm

    Operating Voltage

    Applicable pipe wall thickness: 3-15mm

    Number of welding hosts

    Applicable tube length: 1000-6000mm

    Welding gun control form

      Self-centering clamping system

    Control mode

    CNC control system

    Main configuration

     (1) Automatic welding host (2) CNC linear swing system (3) Drive system

    (4)Intelligent control system (5) Welding power (6)SupplyMain configuration (7)Main configuration

    Welding technology

    GMAW: solid wire + carbon dioxide or mixture (80% argon + 20% carbon dioxide)

    Working power

    Instantaneous peak power 36kw

    Host walking

     

    Servo motor drive and precise positioning

    Welding wire

    Φ1.0mm/Φ1.2mm/Φ1.6mm

    Number of welding torch

    2 handles

    Applicable material

    Carbon steel, alloy steel, stainless steel

    Processing area

    Length 1500-6000mm, diameter 50-219mm, wall thickness 3-15mm

    Working voltage

    380V/50Hz